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  • TC002
    ADAS and Calibration
  • TC003
    5 days
    Advanced Electrical
  • TC004
    2.5 days
    Advanced Hydraulic
    • Identify common component fail points • Maintain a hydraulic system and components • Use a circuit and motion diagrams to identify circuit operation and sequence • Design, assemble, and test hydraulic circuits • Apply the principles and documentation for systematic troubleshooting in hydraulic circuits
  • TC005
    2.5 days
    Advanced Mechanical
  • TC006
    3 days
    Advanced Motors and Drives
    Servo motor and drive troubleshooting and programming
  • TC007
    5 days
    Advanced PLC
    1. Profinet
    2. Tia Portal Adv. Troubleshooting
  • TC008
    2.5 days
    Advanced Pneumatic
    Set up and commission complex pneumatic and electropneumatic systems • Interpret the documentation of the system • Interpret the construction, design features and operation of components, and their relations • Apply a methodology to troubleshoot an electropneumatic system • Design and analyze a machine fault list • Identify irregularities in pneumatic systems • Apply FMEA (Failure Mode and Effect Analysis) to prevent failure on a system
  • TC058
    Advanced Practical Analysis
    Combination situational troubleshooting between different equipment
  • TC009
    5 days
    Advanced Robotics- Programming
    1. Adv. Teach Pendant
    2. Handling Pro
    3. PMC
  • TC010
    3 days
    Advanced Robotics- Safety
    Fanuc DCS
  • TC011
    AGV & AMR
    Operation, maintenance, programming, and troubleshooting
  • TC012
    3 days
    Assembly Fundamentals
  • TC013
    Attaching masks and patches
    Handling of plugs and patches
  • TC001
    AutoCad, Catia, 3DX
    Target: Able to access and analyse 3D CAD data as well as how to use the system

    Content: Basic functionality virtual Analysis, loading shared CAD files, Process flow GA
  • TC014
    Automatic Electrical System Test
    1. Create a project for ABP in Check it program
    2. Check partial scopes of the electrical system 3. Detect missing cable, additional/incorrect wiring
  • TC016
    Automotive assembly and Disassembly
    Assembly & disassembly of internal & external components of vehicle
  • TC017
    Automotive electrical troubleshooting and repair
  • TC015
    Automotive HVAC
  • TC018
    4 days
    Basic Electrical

    The Basic Electrical Course has a duration of 4 days and an optimal class size of 8 trainees. The goal of this course is to instruct maintenance employees of Scout Motors on the basic techniques and skills necessary to navigate, troubleshoot, and comprehend electrical systems in adherence to Scout Motors’ Standards

  • TC020
    25 days
    Basic Hydraulics
  • TC021
    2.5 days
    Basic Mechanical

    The Basic Mechanical Course has a duration of 2.5 days and an optimal class size of 8 trainees. The goal of this course is to instruct maintenance employees of Scout Motors on the basic techniques and skills necessary to navigate, troubleshoot, and comprehend mechanical systems in adherence to Scout Motors’ Standards

  • TC022
    3 days
    Basic Motors and Drives
    Training of motor basics, replacment procedures, and fundamental maintenance techniques
  • TC023
    5 days
    Basic PLC

    The PLC Basic-TIA Portal Course has a duration of 5 days and a class size of 6 trainees. The goal of this course is to equip Scout Motors’ maintenance personnel with a foundational understanding of Siemens TIA Portal, PLC systems, and essential programming techniques. This course is designed to prepare participants to work safely, efficiently, and confidently in a highly automated manufacturing environment in the Maintenance area of the Scout Motors

  • TC024
    2.5 days
    Basic Pneumatics

    The Basic Pneumatics Course has a duration of 2.5 days and an optimal class size of 8 trainees. The goal of this course is to instruct maintenance employees of Scout Motors on the basic techniques and skills necessary to navigate, troubleshoot, and comprehend pneumatics equipment in adherence to Scout Motors’ Standards

  • TC057
    Basic Practical Analysis
    Situational Troubleshooting
  • TC025
    5 days
    Basic Robotics

    The Basic Robotics Course has a duration of 5 days and an optimal class size of 4 trainees. The goal of this course is to instruct maintenance employees of Scout Motors on the basic techniques and skills necessary to navigate, troubleshoot, and comprehend robotic programming and operations in adherence to Scout Motors’ Standards

  • TC026
    3 days
    Battery/HV Fundamentals
  • TC142
    Bi Color Flame Head
  • TC143
    Bicolor Masking/Unmasking
    1. Usage of the consumable materials (masking material)
    (Fundamentals?)
  • TC144
    Big Data
    Analytics & Presentation
  • TC113
    Binary Chart
    1. Troubleshooting/configuring ECUs
    2. Validate firmware updates and flashing
    3. Raw sensor outputs (CAN, LIN)
  • TC139
    Body Fundamentals
  • TC030
    Brake system and pressure testing
  • TC131
    5 days
    CAD Viewer
    Component Locations
    1. Basic modeling software training to determine where components belong
  • TC198
    Chainsaw Feather Duster
  • TC137
    Clinching
  • TC138
    CNC Programming and Operations
  • TC122
    Colorcare, Bycmac, Wavescan
  • TC121
    Color Matching
  • TC110
    Commissioning Fault Identification & Analysis
    1. Root cause analysis methodology
    a. systematically analyzing error codes
    2. Implementing corrective measures through retesting
  • TC100
    Corrosion Quality
    1. Quality standards (e.g. thicknesses)
    2. Rework possibilities (material and process of sealer and Topcoat)
    3. Understanding for PDM
  • TC120
    Crosscut, Microscopy, Failure Identification
  • TC119
    Cross Functional Collaboration Training
  • TC130
    Dent Removal
  • TC148
    Detail Checker, Cross Transfer, Oven Chain, lock / Unlock
  • TC149
    Digital Manufacturing and Simuation Tools
  • TC171
    Dispense Tool Paint
  • TC170
    Dispense Tool RS
  • TC076
    DT Methods
    Destructive Testing Methods
  • TC185
    Dynamic Commissioning
  • TC071
    E-Coat Sanding
    1. Consumable materials for sanding (sanding paper, gloves, machines…)
    PPE

    2. Usage of fix/figures
  • TC029
    ECU flash and commissioning/DTC troubleshooting
    Working with vehicle ECU
  • TC115
    E/E Architecture
    To be developed by department
  • TC116
    E/E Technologies
    Understanding of how they support various systems and transfer data
    1. Architecture
    2. Networking Types
    3. Comm. Protocols
    4. ADAS commissioning/calibration
    5. ECU version list
  • TC165
    Electical Heated Flash, E Coat / Top Coat Oven
  • TC166
    Electrical E Coat / Primer System
  • TC167
    Electrical Maintenance with R-30iB Controller
  • TC181
    Electrical Pretreatment System
  • TC182
    Electrical System Repairs
    1. Identifying & repairing faulty connectors & loose terminals
    2. Diagnosing & repairing CAN bus communication faults
    3. Testing & replacing fuses, relays, & control modules
    4. Repairing & securing wiring harness to prevent chafing & shorts
    5. Water ingress affecting electrical components
  • TC183
    Electrical Top Coat / BI Color Booth
  • TC184
    Electrical Ventilation / ASH / Central Humidifier
  • TC053
    1.5 days
    E-Plan
  • TC176
    eQRK (Electronics quality control loop)
    1. Diagnose simple electrical faults, identify cause, and rectify them.
    2. Learn about production-internal interface work for fault feedback control.
    3. Commissioning using UPS and subsequent documentation in the UPS-KI webAPP.
  • TC186
    E-SIM
    1. Assess maturity of electronic modular system at early stage using e-simulator at VSC.
  • TC049
    Exterior Vehicle Fit & Finish- Assembly
    Fit training and techniques on painted units, gap analysis training, flush analysis training, In-line measurement analysis training
  • TC050
    Exterior Vehicle Fit & Finish- Body
    Fit training and techniques, gap analysis training, flush analysis training, In-line measurement analysis training
  • TC174
    Fanuc Basic Online Training
  • TC069
    Final Checks & Validation
    1. Using measurement tools to confirm proper fitment
    2. Ensuring proper door closing effort & latch engagement
    3. Confirming gaps, flushness, & sealing integrity
    4. Conducting final electrical function tests
    5. Verifying vehicle communication & error-free diagnostics
  • TC127
    Fitment Adjustments
    Interior & Exterior
    1. Aligning trim pieces, emblems, and moldings
    2. Correcting fitment issues with bumpers, fenders, & panels
    3. Ensuring proper sealing of weather strips & gaskets
  • TC128
    Fixture Training
    Checks, removal, installation, and Repair
  • TC106
    Flash Center
    1. Aquire software and update control units adhering to instructions. 2. Create necessary flash environment.
  • TC107
    Flash Operations
    1. Programming
    a. Fundamentals – programming techniques and tools used
    2. Configuration
    a. Configuration and setting specific parameters
    3. RCA
    a. Analyzing data logs and interpreting error codes
    b. Examine hardware (connections, power stability) and software issues
  • TC075
    GD&T
  • TC072
    Glue Application
  • TC073
    GOM
  • TC052
    Heavy repair - Body
    1.) Surface inspection, defect identification, defect repair
    2.) PDR Techniques, Dent Pulling, High Spot Elimination
    3.) Fit training and techniques on painted units, gap analysis training, flush analysis training, In-line measurement analysis training
    4.) Defective weld repair
    5.) Basic heavy repair techniques (based on repair procedures)
  • TC051
    Heavy repair – Body (In Assembly)
    1.) PDR Techniques, Dent Pulling, High Spot Elimination
    2.) Fit training and techniques on painted units, gap analysis training, flush analysis training, In-line measurement analysis training
    3.) Basic heavy repair techniques (based on repair procedures)
  • TC063
    Hemming
  • TC064
    HLS/Connect
  • TC173
    HMI
    HMI Operations and Comprehension
  • TC088
    Identifying paint defects
    1. Identification and definition of rework process
  • TC197
    Inspection Techniques
    Visual & Tactile
    1. Identifying misalignments, gaps, and surface inconsistencies
    2. Proper lighting & measuring tool use
    3. Inspecting harness routing, connectors, and terminals
  • TC091
    2.5 days
    Intermediate Electrical
  • TC092
    5 days
    Intermediate PLC
    1. Tia Portal Service 2
    2. WinCC
  • TC093
    5 days
    Intermediate Robotics
    Maintenance (Mechanical)- Lubrication, Mechanical teardown of the Robot, PM, and inspection
    of robot components
  • TC019
    Jigs/fix check and repair
  • TC199
    JT2GO Assembly Order
    Target: Knowledge on how to build up Assembly structure in CAD

    Content: Load CAD Data into Viewer and walk through the assembly structure
  • TC027
    5 days
    KVS/CONNECT/CAD Viewer
    1. Access to confidential CAD data and technical documentations
    2. Basic functions (access CAD data, usage of "Zwischenablage", data type conversion etc.)
  • TC065
    Laser Head
    1. Operator
    2. Maint.
    3. Process
  • TC066
    Laser Source
    1. Structure & Functional
    2. Programming & Operation
    3. Maint. & Service
    4. Troubleshooting
  • TC162
    Logistics Fundamentals
  • TC163
    M-710iC Robot Disassembly / Reassembly
  • TC062
    10 days
    Machining
    Lathe, Vertical Mill, Hand tools
  • TC083
    Manual Hemming
    1. Basic: usage of HEM-Application pistol and tips/nozzles

    2. Advanced: measurement of material rhelology
    (Fundamentals)
  • TC124
    Measurement of Air velocity
  • TC125
    Measurement of layer thickness
  • TC118
    Measurement of pH, conductivity
  • TC117
    Measurement of Rheology/Viscosity of BC, CC, PVC
  • TC095
    Mechanical E Coat / Primer System
  • TC096
    Mechanical Heated Flash, E Coat / Top Coat Oven
  • TC097
    Mechanical Pretreatment System
  • TC098
    Mechanical Top Coat / BI Color Booth
  • TC099
    Mechanical Ventilation / ASH / Central Humidifier
  • TC188
    Mentorship/Shadowing
    1. Working alonside experienced repair team members
    2. Gaining exposure to real-world production conditions
  • TC189
    Metal Finish
    1.) Surface inspection, defect identification, defect repair
    2.) PDR Techniques, Dent Pulling, High Spot Elimination
  • TC077
    Metallography Lab Methods
  • TC147
    Meterology and measurement systems
  • TC193
    MicroStation/HLS
    1. Using software
    2. Loading data
    3. Analyse data
    4. Understanding of data structure
  • TC102
    Moderation Wave 1
  • TC103
    Moderation Wave 2
  • TC104
    Moderation Wave 3
  • TC105
    Module & Component Testing
    1. Configuration
    2. Conduct test under simulated conditions
    3. Performance testing
    4. Capture data
  • TC135
    Nordson Shotmeter and Gun operation / rebuild
  • TC136
    Object Oriented Programming
    Programming languages such as
    1. Java
    2. Python
    3. C
  • TC114
    ODX Data Viewer
    1. Structure – data identifier and error codes
    2. ECU Reponses and troubleshooting based on OXD insight
  • TC123
    Ovencurves/Datapaq
  • TC164
    P-700i Robot Disassembly/Reassembly
  • TC168
    Paint Electrical Maintenance with R-30iB Controller
  • TC158
    3 days
    Paint Fundamentals
  • TC159
    Paint Mix - Pumps,Filters,HX,Devices,Operation/Controls - J&R
  • TC169
    PaintPRO (General Industry)
  • TC160
    Paint System Operation (BC & CC)
  • TC157
    Paint System Operation Course Development
  • TC172
    Paint Tool Operation and Programming
  • TC039
    Panel, Body, & Fastner Adjustments
    1. Door, hood, & tailgate alignment techniques
    2. Adjusting hinges, strikers, & latches for proper function
    3. Shimming & reinforcement techniques for structural corrections
    4. Ensuring proper torque on bolts & fastners
  • TC040
    Parts disassembly and fitment
  • TC068
    PLC- Communication Protocol
    Profinet/Profibus- data
    communication over Industrial Ethernet
  • TC067
    PLC Programming
  • TC084
    Plugging and grometting
    1. Read PDM
    2. Train handling with the pluggs and gromets
    (Fundamentals)
  • TC074
    Polyworks
  • TC175
    Pre-Commisioning
    1. Connect SG and actuators/sensors on test table to wiring harness.
    2. Update and commission the SGs as specified
    3. Carry out and document a function check
  • TC194
    Process Designer/Process Simulate
    1. Review of industrialization concepts (layout, production simulation, material flow simulation etc.)
    2. Viewing and reporting functions
  • TC141
    Profinet Network
    Communications with industrial networks
  • TC196
    Project Wise
  • TC192
    PTED Pendulum Conveyor Systems - Fata
  • TC161
    Purge and Fluid Delivery (1K/2K)
  • TC082
    PVC and LASD Sealing Robot Maintenance
    1. TPM-plan
    2. Failure analyses
    3. Maintain robots
    4. Maintain robot tooling (pumps, doser, nozzles, hoses, etc.)
  • TC090
    RCO Concentrator - Tann
  • TC150
    REX Fundamentals
  • TC043
    Robot Electrical
    Maintenance (Electrical)- Diagram, components , troubleshoot
    methods, and Servo motors/Drives and Wire harness
  • TC042
    Robot Mechanical
    Maintenance (Mechanical)- Lubrication, Mechanical teardown of the Robot, PM, and inspection
    of robot components
  • TC094
    Robot Programming (Topcoat and Sealer)
    Topcoat and Sealer- Program robot movements
    adjustements of spray pattern (function of robot tooling)
  • TC060
    RO Water System - Trionetics
  • TC145
    RPS/ Locating System/ Tolerance System
  • TC190
    RS Certification
    VW Robot Programming Standard
  • TC191
    3 days
    Safety Systems
    Integration of safety equipment into production systems
  • TC086
    SAMES Atomizer operation and rebuild
  • TC087
    Sanding and Polishing
    1.Usage of the consumable materials (sanding paper, polishing sponge, polishing paste…)
  • TC153
    Sealer Material Training-Henkel
  • TC154
    Sealer Material Training-SIKA
  • TC155
    Sealer Pumps, Dispenser, Operation, Controls - DURID
  • TC156
    Sealer System Operation (UBS, ISS, LASD) Nordson & 3D Multi-View
  • TC195
    Siemens Plant Simulation
    Simulate processes in plant
  • TC070
    SKD System
  • TC126
    Skid Calibration & Repair
  • TC133
    Skid Modules,VDL's, Tilt Stations, Stacker, De Stacker
  • TC089
    Spot Repair
    1. Sanding
    2. Masking
    3. Spot
    4. Curing
    5. Polish (1 & 2 step)
  • TC080
    Spot Welding
    Spot Weld interactions with robot
  • TC081
    Spraybooth Robots Maintenance
    1. TPM-Plan
    2. Failure Analysis
    3. Maintain robots
    4. Maintain robot tooling (doser, atomizer, bells, hose, etc.)
  • TC177
    Steering and Suspension
  • TC178
    Stud Welding
    1. Programming
    2. Maintenance
    3. Interactions with robot
  • TC179
    Surface Checker - ???
  • TC129
    Surface Quality
  • TC112
    System Specific Data Knowledge
    For Provisioning & Releasing
    1. Data structure – format and specification of system specific data
    2. Data version management – consistency upon release
    3. Compliance checks to meet industry/regulatory standards
  • TC059
    Technical Drawings
    Reading and Comprehension of Electrical, Mechanical, Hydraulic, Pneumatic, etc
  • TC101
    Test Bench Setup
    1. Basic understanding of typical test bench sequences
    2. Safety protocols
    3. Equipment familiarization
    a. Software, hardware, interface
    b. Configure ECU, sensors, wiring
    c. Environment
  • TC134
    Testing Tools
    Usage of multimeter, oscilloscope, tracing logging & recording
  • TC044
    TIA Portal Advance Troubleshooting
  • TC045
    TIA Portal Graph
    Graph- PLC Sequencers
  • TC046
    TIA Portal Programming
    Programming 1-3
  • TC047
    TIA Portal Safety
    1. Engineering
    2. Sustaining
  • TC085
    Top Coat Prep
    1. Tack Wiping
    2. E-Coat Sanding
    3. Primer Prep and Spray
  • TC146
    Training in New Technology
  • TC078
    UBS Skid Systems - LTB
  • TC079
    Ultrasonic Quality Inspection
  • TC048
    UPS
    Uninterrupted Power Supply- Types of systems, components, installation, maintenance, and troubleshooting
  • TC054
    VASS6 Network Interface
    VW PLC Programming and Network Configuration Standard
  • TC055
    1.5 days
    VASS Cell Overview
  • TC056
    VASS Certification
    VW PLC Programming and Network Configuration Standard
  • TC111
    Vehicle Commissioning Fault Management System
    1. Understand systems that monitor real time faults
    2. Generate reports for improvement and future fault prevention
  • TC140
    Vehicle Configuration Structure & Analysis
    1. Understanding parameters - feature enablement and model specific options
    2. Track and document configuration versions
    3. Identify specific feature sets, software/hardware options
    4. Compare configurations – pinpoint inconsistencies
  • TC132
    Vehicle Diagnostics
    1. Tools and methods to interpret diagnostic trouble codes (DTCs)
    2. Analyze data from ECUs, sensors, and communication networks to guide repairs
    3. Error codes within embedded systems
    4. Real time data collection and analysis of system performance
    5. Understanding structure of DTCs
    6. DTC troubleshooting and repair planning
    7. Interface layout and key functions of diagnostics testers
    8. Using diagnostic tester
    9. How to get data logs from tester
  • TC152
    Vehicle Electrical Repair
    1. Use diagnostic tools to trace electrical faults – wiring, connectors, electrical components
    2. Safe techniques for repairing and ensuring proper connections/system integrity
  • TC109
    Vehicle Electronics Commissioning
    1. Configure control units to functional specifications
    2. Calibration and adjustment process sensors and setting system parameters
    3. Planning of commissioning requirements to vehicle assembly process
  • TC108
    Vehicle Security Technologies
    1. Software/hardware encryption
    2. Immobilizer technologies
    3. Vehicle key management system – security of vehicle networks
    4. Anti-theft mechanisms for components
  • TC151
    Vehicle Structure & Systems
    1. Body structure overview & Key components
    2. Assembly sequence & torque specifications
    3. Vehicle Electrical Systems
    4. Common Defects
  • TC037
    Vehicle Wiring Schematic/Drawing
    Vehicle Specific
  • TC200
    Virtual Analysis
  • TC041
    Vision Systems
    Camera & Radar Intergrations- Troubleshooting , maintaining and programming
  • TC187
    Waste Water Treatment - GK / CCI
  • TC031
    Weld Gun
    1. Basic
    2. Expert
  • TC033
    10 days
    Welding
    1. MIG
    2. Stick
    3. TIG
  • TC032
    Weld Timer
    1. Programming
    2. Maintenance
  • TC038
    Wheel alignment and repair
  • TC034
    WinCC Comfort Panel
    Programming and interfacing with HMI
  • TC035
    Wire Feeder
  • TC036
    Wireless LAN in Industrial Networks
  • TC201
    Logistics Fundamentals
  • TC202
    Interviews 3D
  • TC203
    Basic Joining Process
  • TC204
    eplan Viewer
  • CT002
    3 days
    Scout Maintenance Intro
  • TC205
    Picking
  • TC220
    FTZ